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Metal Fan Blade Roll Forming Machine With Laser Welding And Servo Feed System

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Metal Fan Blade Roll Forming Machine With Laser Welding And Servo Feed System

Brand Name : METALIGN

Model Number : FAB

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : High Precision Roll Forming Line for Fan Blades with Laser Welding Integration

Profile : Metal fan blade

Key words : Laser Welding/Fan Blade Roll Forming/Servo Feed/High Precision

Application : Industrial ventilation systems / Fan manufacturing / HVAC equipment / Cooling fans

Material type : Cold Rolled Steel

Material thickness : 2mm

Main motor power : 22Kw

Forming stations : 32

Driving system : Chain

Frame structure : Cast iron

Production speed : 20m/min (Excluding welding, punching and cutting time)

Machine condition : Brand new

Shaft diameter : 70mm

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Metal Fan Blade Roll Forming Machine with Laser Welding and Servo Feed System

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This roll forming line is designed for manufacturing high-precision metal fan blades used in various industrial ventilation systems. Its laser welding integration ensures high-quality and durable fan blades. Ideal for customers in the HVAC and cooling systems industries, it offers advanced forming and welding capabilities for enhanced product performance.

2. Profile Description

  • The fan blade produced is made from high-quality metal sheets with a thickness range of 1.0-2.0mm. The blade has a closed-section profile and is welded using laser welding for a strong, seamless joint. These fan blades are commonly used in ventilation and cooling systems for efficient air circulation.

3. Production Process

  • 5T Hydraulic Decoiler-Hydraulic Punching Machine-Servo Feeding System-Guide System-Roll Forming Machine-Laser Welding-Correcting Device-Flying Cut-off
  • This line begins with a 5T hydraulic decoiler and continues with hydraulic punching for precise hole formations. The servo feeding system ensures controlled material feeding, followed by the roll forming machine, which shapes the blades in 32 stations. Laser welding joins the fan blade sections, and a correcting device ensures proper alignment before the flying cut-off finishes the production.

4. Technical Parameters

MachineAnalysis
DecoilerUncoils metal sheets for smooth feeding; supports up to 5 tons of material.
Hydraulic Punching MachineCreates precise holes for blade ventilation; important for blade function.
Servo Feeding SystemEnsures accurate material feeding, preventing misalignment during forming.
Guide SystemProvides stable guidance, ensuring the sheet stays aligned during forming.
Roll FormerMain machine shaping the metal into the fan blade’s precise profile.
Laser WeldingTwo laser welding units create a smooth, durable weld on the blade’s seam.
Correcting DeviceEnsures the final product is free of distortions, improving blade quality.
Flying Cut-offHigh-speed cutting tool that ensures precision at the end of the line.

5. Key Focus

  • Precision Metal Fan Blade Production: With a 32-station roll former, this line ensures high precision in shaping metal fan blades.

  • Laser Welding Integration: Two laser welding heads provide strong, seamless joints for enhanced durability.

  • Advanced Punching and Feeding: Hydraulic punching and servo feeding systems ensure accuracy throughout production, reducing waste and increasing efficiency.

6. Production Line Components

MachineQuantity
Decoiler1 set
Hydraulic Punching Machine1 set
Servo Feeding System1 set
Guide System1 set
Roll Former1 set
Laser Welding2 sets
Correcting Device1 set
Flying Cut-off1 set
PLC Cabinet1 set
Hydraulic Station1 set
Out Table2 sets

7. Customization Options

  • This roll forming line offers customization for fan blade profiles, allowing adjustments to the width and thickness of the blades as needed. It can accommodate different metal materials and varying thicknesses, ensuring versatility for a wide range of industrial applications. The laser welding system can be fine-tuned for different weld joint configurations depending on customer requirements.


Product Tags:

Metal Blade Roll Forming Machine

      

Fan Blade Roll Forming Machine

      

Servo Feed roll forming equipment

      
Wholesale Metal Fan Blade Roll Forming Machine With Laser Welding And Servo Feed System from china suppliers

Metal Fan Blade Roll Forming Machine With Laser Welding And Servo Feed System Images

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